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Old 04-18-2006, 12:42 PM   #1
jedimaster
 
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Default DIY Grille complete!

OK, so to start out, I chopped out the original center section:



I then used some screen and bondo on the back to make a support for the areas to be filled:



Then I masked off the chrome and got to work on the bondo part:



I formed the grille out of gutter guard and then primed it- I had duct tape on it from where I pressed it by hnad to conform to the shape of the opening:



Here we are primed and ready for paint:



Here's a few shots of it checking for fitment:







Sure does look silly with no grille



Fitting the emblem:

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Old 04-18-2006, 12:43 PM   #2
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I used part of a license plate frame to make some plastic backing to epoxy to the back of the emblem- thanks Bill Kolb!



Some shots of the finished product and wh0ring some others out as well:











It came out kind of wavy in some spots- I'm no master of Bondo, that's for sure- I'll likely redo it eventually, but it looks nice for right now.

All in all, pretty painless, except for my wife nagging me about using the silverware to scoop out Bondo and cutting my hand on the mesh and having to get a couple stitches

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Old 04-18-2006, 12:57 PM   #3
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Nice job. Try not to mod your flesh next time, mmmkay?
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Old 04-18-2006, 04:14 PM   #4
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Quote:
Originally Posted by gargleblaster
Nice job. Try not to mod your flesh next time, mmmkay?
I'll work on that
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Old 04-18-2006, 05:17 PM   #5
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Quote:
Originally Posted by gargleblaster
Nice job. Try not to mod your flesh next time, mmmkay?
Why not, he already modded his fleshlight...

Looks good, though the XT in the grille looks weird...
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Old 04-19-2006, 07:09 AM   #6
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Looks real nice, Jedi!

Damn, that injury's gonna put a damper on your night-time recreational activities. Hope you're right-handed!

"Look, Rosie's got a stitch on her face!"
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Old 04-19-2006, 07:13 AM   #7
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i say paint over the chrome around the grill


half white half bumper color (oem paint of course)
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Old 04-19-2006, 07:26 AM   #8
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Quote:
Originally Posted by Drift Monkey
Why not, he already modded his fleshlight...
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Old 04-19-2006, 08:20 AM   #9
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Quote:
Originally Posted by TSi+WRX
Looks real nice, Jedi!

Damn, that injury's gonna put a damper on your night-time recreational activities. Hope you're right-handed!

"Look, Rosie's got a stitch on her face!"
I was over my wife last night and had to make a fist instead of my usual palms down thing
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Old 04-19-2006, 09:04 AM   #10
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^^ OH man, that sucks. Your arm start shaking???
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Old 04-19-2006, 09:23 AM   #11
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That's just a scratch, wuss.
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Old 04-19-2006, 09:29 AM   #12
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Quote:
Originally Posted by jedimaster
I was over my wife last night and had to make a fist instead of my usual palms down thing
Did she talk dirty to you and tel you how sexy your grill is?
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Old 04-19-2006, 10:44 AM   #13
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Quote:
Originally Posted by coxx
^^ OH man, that sucks. Your arm start shaking???
no, but my knuckles got sore
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Old 04-19-2006, 11:01 AM   #14
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^^ Why? Must have only been 30 seconds that you had to hold them that way...
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Old 04-19-2006, 11:30 AM   #15
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lemme see your grill? you wanna see my what? your grill!

lol.

nice work Jedi!
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Old 04-19-2006, 12:45 PM   #16
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Quote:
Originally Posted by gargleblaster
^^ Why? Must have only been 30 seconds that you had to hold them that way...
Sadly, it takes me 45 minutes minimum.

Quote:
Originally Posted by Bu11dogg2
lemme see your grill? you wanna see my what? your grill!

lol.

nice work Jedi!
Thanks man- we gotta get you over here for the next meat!
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Old 04-19-2006, 01:27 PM   #17
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Quote:
Originally Posted by jedimaster
Sadly, it takes me 45 minutes minimum.



Thanks man- we gotta get you over here for the next meat!
time and place you name it!!

you should come to NH on fathers day for the all day, all suby track day.
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Old 04-19-2006, 04:56 PM   #18
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Gotta spend it with teh father.
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Old 04-19-2006, 06:17 PM   #19
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thats understandable.
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Old 04-21-2006, 04:53 AM   #20
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Quote:
Originally Posted by jedimaster
Gotta spend it with teh father.
Spend father's day with father? Unpossible!
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